Monday, August 24, 2009
What Green Job Do Your Workers Participate In?
* Shingle grinding?
* WMA production?
* RAP stockpiling?
* Running mills or rubblizers?
These and other environmentally responsible asphalt industry practices force workers to step out of the normal routine. How does that put them at risk? Have you trained your workers for the new steps in the otherwise daily operation? Let’s discuss it at here at The Asphalt Forum. There's no password needed to participate in this open dialogue, so click on the "comment" link below to voice your opinion or concern.
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, green jobs, environmentally responsible, job safety
Friday, August 14, 2009
Prevent Shorts in Automation Controls at the Hot Mix Asphalt Plant
For the August/September issue of AsphaltPro Magazine, we included an informational article on cleaning and maintaining automation controls for minimum downtime and maximum safety. Here are some extra tips from the folks at Systems Equipment, Waukon, Iowa, for preventing shorts or malfunctions in automation controls:
1) Purchase controls that are pre-fabricated, documented units, such as a burner control or silo control.
2) Have your equipment installed by a qualified technician with knowledge of both the control and your equipment.
3) Be sure that all of the old equipment and wiring are removed as part of the installation process.
4) Replace all questionable cables and components. Remember the new controls are only as good as the equipment and cables they are controlling. A new control panel will not correct a bad limit, meter or probe.
5) Have your equipment serviced by a qualified technician with knowledge of both the control and your equipment.
We’d like to thank the automation controls manufacturers who participated in bringing our readers useful, how-to information in the automation article. They are, in alphabetical order:
ADM contact Steve Shawd
B&S Light contact Richard Young
Libra Systems contact Ken Cardy
Systems Equipment contact company
Thermal Cable and Wire contact Joe Dougherty
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, automation, controls
Should We Grow the Ultimately Green Product?
(from the August/September 2009 Editor's Note in AsphaltPro Magazine)
I’ll start this opinion piece with a surprising question, just to get your fingers itching to respond. What do you think of legalizing marijuana?
I told you it would get you itching to respond. Before you call me irresponsible, let me tell you why I ask. The asphalt industry could get some intriguing benefits from the Cannabis sativa L. plant.
Now, before anyone gets too nervous, I’ll share that I have my reservations about a flat legalization of hemp growth. I’m paranoid enough about our youth and that group’s propensity for using a gateway drug to get into serious trouble with health (and the law) to suggest that any legalization of Cannabis sativa would have to come with close regulations and actual enforcement of those regulations. So when I ask if we should legalize marijuana, I’m not talking about handing a baggie and some rolling papers to a teenager. I’m talking about an ultimate green product for the asphalt industry.
According to the Campaign for the Restoration and Regulation of Hemp (CRRH), the Cannabis sativa plant produces more protein, oil and fiber than any other plant on earth. It’s that “oil” concept that caught my attention. Because the CRRH Web site makes grossly inaccurate, sweeping statements about petroleum, I double-checked its facts about the plant’s benefits against white papers and grant-funded research. Lo and behold, those people are onto something. I also learned that the permit-holding growers who produce medicinal marijuana do so with environmentally responsible practices, whereas the illegal growers are left to literally poison water supplies and animals with their unlawful habits. This leads me to think that legalization and regulation offer yet another benefit to the environment.
The grossly inaccurate, sweeping statements CRRH officers made about petroleum and diesel make me uneasy, though. I’m not going to call anyone a conspiracy theorist (mostly for fear of getting sued), but it sounds a wee bit reactionary of the CRRH organizers to accuse the petrochemical industry as a whole of causing the prohibition of marijuana. I imagine there are some religious groups who fall into lock-step with the concept that teens and tweens getting their hands on readily accessible pot is a negative idea. I would agree with them. I believe in the gateway drug concept. Seen it in practice. Do I believe there are ways to use hemp for good without putting the pretty leaves in the public domain where teens and others will grab it for dangerous entertainment? Of course. And that’s what I’d like to discuss here.
If we as an industry can come up with a suggestion for growing Cannabis sativa plants for positive, productive byproducts such as biofuels, fibers, medicine, etc., do you think we should draft the motion and put it before legislators? California’s looking for a way to tax it already. Find me a legislator who doesn’t like that concept these days. So what do you think? Is this country ready to legalize the growth and use of hemp? Do you think legislators could do it without legalizing the death-use of it?
I’m not suggesting we get into bed with folks who, at first blush, look like lying conspiracy theorists, but instead we could make our own friends in the alternate fuels arena to draft a concept legislators will actually read. Getting oil from alternate, renewable sources is a big win for an industry dependent on oil supply. When that source is something that can also produce fibers and medicines, it looks quite “green.” We just need a way to keep it from getting out of control and harming the population we wish to enhance and protect with our product—good roads.
Stay Safe,
Sandy Lender, Editor
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, legalize marijuana, biofuels, alternate fuels, green product
Wednesday, July 15, 2009
Asphalt Wins in the Stormwater Management Arena
(from the June/July Editor's Note in AsphaltPro Magazine)
This is an opinion piece. So here’s my opinion. If you’re going to build a pavement that allows proper stormwater management, the right material to use is hot mix asphalt (HMA) or warm mix asphalt (WMA). I’m basing this opinion on my subjective bias and some pertinent facts, the latter of which I’ll outline now.
First, the idea of using porous asphalt pavements precludes using pervious concrete structures. There’s sound reasoning behind this. I’m not telling you anything new when I remind you that one of the elements in the design of a typical concrete pavement is a steel structure or grid. But consider this: Rebar doesn’t play nicely with water, so allowing stormwater to filter through a concrete pavement, trickling playfully across rusting infrastructure is unwise. Thus the concrete industry left this internal structure out of its pervious concrete design.
As it turns out, some pervious concrete sections placed in Denver metropolitan parking lots looked “unstructured” enough to members of the Urban Drainage and Flood Control District (UDFCD) back in 2008 that they asked Thompson Materials Engineers, Inc., to check out a few of the failing pervious concrete sections. In June 2008, engineers cut samples from four areas. One of the areas was fine, exhibiting no signs of distress. This area, Site A, was used as the control. The other three areas they chose exhibited signs of distress from “minimal” to “significant.”
You can read the entire findings for yourself in the technical paper of Project CT14,571-356 titled Pervious Concrete Evaluation Materials Investigation Denver, Colorado in the downloads section of http://www.udfcd.org/, (or try http://tinyurl.com/PerviousPDF) but one of the sections that stood out to me alluded to concrete’s inability to serve as a viable option in stormwater management.
"Our data indicates elevated chloride concentrations in the bottom portion of the samples for two of the sites. The other two sites exhibit the elevated chloride concentrations near the surface of the sample. Deicing salts (e.g., chlorides) are deleterious to concrete. They are absorbed into the concrete as it dries, and the absorbed salt strongly attracts water during subsequent wet weather events. If the ambient temperature is cold enough, and the sample does not have sufficient drainage capabilities, the water freezes in spite of the deicer, and will contribute to accelerated deterioration from freeze-thaw conditions."
Luckily, the asphalt industry has an answer for agencies and owners who want to control stormwater in an environmentally responsible manner. It’s called porous asphalt and these structures have been constructed, tested and proved since the late 1970s, according to the National Asphalt Pavement Association (NAPA). Researchers have shown that by designing and constructing a porous asphalt pavement properly, you have a pavement that doesn’t fail. Period.
Another plus researchers have found for these pavements is a reduction in winter maintenance costs. Snow and ice naturally melt more quickly on a porous pavement. If you find it necessary to apply deicing compounds such as salt or liquid deicer, you can reduce quantities from past maintenance practices and you don’t have the fear of negative reactions found with concrete pavements. Researchers warn agencies and public works departments not to use sand or ash on the surface because clogging of the open graded friction course can occur, thus negating the infiltration ability of the structure. So there’s another winter maintenance cost savings porous asphalt offers.
Of course there are oodles more reasons to select a porous asphalt pavement for stormwater management, and NAPA offers publications that outline these. The association also offers publications that assist engineers in designing proper porous asphalt pavement structures. You can find these publications at http://www.hotmix.org/.
Now, what kind of publication would AsphaltPro be if we left you with just this idea? For this special Best Paving Practices issue, you can turn to page 24 to read a professional engineer’s article on how to construct a porous asphalt pavement—from the subbase up.
Stay Safe,
Sandy Lender, Editor (sandy at theasphaltpro dot com)
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, porous asphalt, pervious concrete, construct porous asphalt pavement, stormwater management
Outfit Your Crew With the Tools for the Project
by John Ball
When it comes to top quality paving practices, having the right equipment for the job is essential for success. As the project manager or foreman, you want to make sure the members of your crew have the tools they need to perform well. Here are some of the basic items your team needs to make the paving shift go smoothly.
Putty Knife
Don't underestimate how important the average putty knife is. Make sure the members of your team each have one that is about 3 inches wide. It's go to be stiff. It can't be flexible because you're going to be cleaning the lute, the shovel, the endgate, etc. The two people who'll use the putty knife the most are the lute and shovel guys. These laborers do all the raking and make sure the asphalt is smooth. We don't use diesel fuel to keep tools clean any longer. Instead, get them hot by dipping them in the asphalt; pull them out and scrape them off quickly with the putty knife.
Four-foot Level
The four-foot level is used to check the slope. Metal four-foot levels dont work very well because they heat up and warp. Instead, use a wooden four-foot level. A good one will range from $50 to $80 and will last a long time. Use it in conjunction with the 12-foot straight edge. First, put the 12-foot straight edge down parallel with the transverse joint to determine if you have any deterioration, if the extensions are lined up properly, etc. Place the four-foot level on top of the straight edge to read the slope. Paving crews also use a smart level, which is a battery-operated level made of plastic and metal. it's important to also use this device with the 12-foot straight edge to avoid constant contact with the hot mat.
Measuring Wheel
One of the most important aspects of managing a project is watching your yield. A measuring wheel measures out each load, telling you where you are. It's a necessary tool for the guy on the paver, especially the guy running the screed. He needs to know how many tons are coming in, but he also needs to know the placement. How far is the load going? What is his yield?
Ball of String and Paint
For marking after measuring with the measuring wheel, I recommend something as simple as a ball of string and paint. And I don't mean just a can of paint; I mean a marking stick to ensure the crew member marks a straight line. Be sure the string you choose is nylon string with about a quarter of an inch thickness.
30-foot Wheel Tape
Even with a measuring wheel to help a crew stay on the mark, a 30-foot wheel tape-or measuring tape-is important as well. We use the 30-foot tape because it enables us to go across two mats.
Four-foot Wooden Folding Ruler
The four-foot wooden folding ruler is much like a carpenter's ruler. I always recommend the Lukins Model #1066-D. This one is thicker than other brands and won't break as easily. It features inches on one side, hundredths and tenths on the other side. If I want 2 percent slope, I can actually read the slope on the engineer's side.
Release Agent
Back in the old days, we used to have a 5-gallon pail of diesel for regular cleaning. Crew members used to dip the shovel, lutes and rakes in there. Now we use a biodegradable solution in spray containers. The 5-gallon pail has been replaced with a 3-gallon sprayer.
The project manager is responsible for thousands of details before the project even begins, but making sure crew members have the right tools to take care of details on the project goes a long way toward getting the job done right.
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, paving tools, John Ball
Tell Our Good Story to Your Representatives
(from the April/May Editor's Note in AsphaltPro Magazine)
I’ve got a friend in the asphalt industry who gets excited about seeing celebrities. I don’t want to embarrass him by throwing his name down in print, but it’s as if the celebrity has some superior element about him or her that non-celebrities don’t. I’ve got another friend who says he could never visit his Congressman because the guy is too “official”. Too important in the world. It’s as if the Congressman has some superior element about him or her that we non-Congressmen don’t.
Now, I’m not suggesting that we ignore the authority of an elected official’s position, but I’d like to remind everyone that our representatives are people just like us. We gave them their jobs when we voted for them, so we shouldn’t be intimidated when it’s time to sit down and visit with them; especially when that visit is over something as important as infrastructure funding.
This is the last issue of AsphaltPro that you’ll receive prior to the May 19 through 20 legislative fly-in to Washington. Can you afford not to send someone from your company to discuss the importance of transportation funding with your representatives? (Visit www.transportationconstructioncoalition.org for details on the fly-in.)
Let me tell you who will fill the void you leave if you don’t participate: multiple members of special interest groups with extreme anti-infrastructure ideas. When Former Speaker of the House Trent Lott spoke to the audience at the National Asphalt Pavement Association (NAPA) meeting in San Diego in January, he informed us that for every couple of construction representatives calling him to promote safe roadway funding, he could have at least a dozen overly exuberant folks calling for an end to more roads and what they perceived as urban sprawl.
That’s one reason why the good environmental messages of the asphalt industry are so important to get across to our representatives as we make our case for reauthorization of the Safe, Accountable, Flexible, Efficient Transportation Equity Act: A Legacy for Users (SAFETEA-LU). As recently as March 31, Mike Acott, president of NAPA, sat before the House Science and Technology Subcommittee on Technology and Innovation to brief members on the technologies of asphalt recycling, warm mix, Perpetual Pavement and porous asphalt that offer a sustainable future for the transportation grid of our nation. Acott told representatives: “Within five years, I believe you will see full deployment of warm mix, much higher rates of recycling, and development and application of Perpetual Pavement and porous asphalt technologies leading to a substantial reduction of greenhouse gas emissions and other environmental and economic benefits within the asphalt pavement sector.”
As you can see, there are myriad talking points, but the main point is we should each be talking.
For the article “Spread it Around: Black is the New Green” on page 24, industry leaders discussed different safe and sound practices they’ve tried or seen for enhancing air quality, improving neighbor relations, reducing carbon footprint, etc. For the article “Asphalt Proves Correct Choice for LEED Project Credits” on page 20, we show how asphalt products can gain points for engineers designing projects eligible for Leadership in Energy and Environmental Design Neighborhood Development certification. And, my personal favorite this month, in “When It’s the Right Thing to Do” on page 28, the S.T. Wooten family shares their experiences setting up an ecological masterpiece in Southwest Florida. These are the kind of positive stories and ideas we should be sharing openly and often with not only legislators, but also with the public in general.
Jay Hansen, vice president of government affairs for NAPA, has asked that, even if you can’t make it to the legislative fly-in in Washington, make it a point to meet with your representative in your district office, away from the distractions of D.C. Make it a point to share with representatives that asphalt products can help in mitigating the impact of transportation infrastructure on the environment. Make it a point to let your representative know that environmental issues matter to you as a member of the asphalt industry that can help support economic growth and safe corridors for transportation in this nation.
Stay Safe,
Sandy Lender, Editor (sandy at theasphaltpro dot com)
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, environment, economic growth, air quality, carbon footprint, LEED credits, porous asphalt
Save the Environment, Bottom Line by Increasing Your Recycling Efforts
I’m not talking about plastic here. Anyone can put a filter on their kitchen faucet and feel better about saving our landfills from a plastic bottle invasion, but it’s the members of the asphalt industry who can participate in the big carbon footprint savings. We get to work with the No. 1 recycled item in the world: recycled asphalt pavement (RAP). We re-use the liquid asphalt cement (AC) and the aggregate that’s in RAP. We’ve even found a way to do it while decreasing the production temperature of the new mix.
But how much RAP are you, specifically, running at your hot mix asphalt (HMA) facility? What percentage of RAP did you put in that state mix last spring? If the department of transportation (DOT) allows 15 percent in the surface course, did you use 15 percent, or did you over-cautiously only add 5 percent?
It’s perfectly safe to jump on the recycling bandwagon and save yourself some money. Based on the fictional numbers I’ve run in the Economic Example sidebar below, using 5 percent RAP in a mix would save a producer good cash per ton. Imagine how much more he’d save if he increased the amount of RAP further, thus decreasing the amount of virgin materials. And look at the Environmental Example to see how much virgin material he leaves for some other project.
Even if your state agency hasn’t given the green light to run high percentages of RAP, the trend is under way. In fact, as CalTrans’ Terrie Bressette and NCAT’s Andrea Kvasnak pointed out during their presentations at the 54th annual National Asphalt Pavement Association (NAPA) meeting, many states have higher RAP allowed percentages than producers and contractors take advantage of.
And that’s a shame. We know RAP supplies are easily processed, cleaned materials that present quality mix components. Long gone are the days when shingles contained asbestos or millings came from questionable mixes.
It helps the asphalt industry when we each take positive, proactive steps toward advancing higher percentages of RAP in mixes. Showing progressive state agencies that we, as an industry, are willing and able to tackle those higher percentages is a win-win for us. NAPA has even identified that as an important point on its journey to doubling the amount of RAP used in asphalt mixes during the next five years. Does that sound like a tall order? It’s one of the association’s six core strategies for 2009 and it sounds quite plausible when you read through the enormous list of steps NAPA staff has outlined to bring the dream to fruition.
As with any industry goal, it will involve participation from all segments of industry—and that includes readers of AsphaltPro. Do you think your plant can run high RAP (greater than 50 percent) mixes? Do you think you’re ready to put a “very high RAP content” (70 percent) mix on your next commercial project? Whatever RAP project you’re working on, are you taking measurements and making notes to share with NAPA and AsphaltPro staff? We’ve got to get the word out to others that recycling not only “saves” the environment, but your bottom line as well. Isn’t that something worth increasing?
Stay Safe,
Sandy Lender, Editor (sandy at theasphaltpro dot com)
(See print publication for sidebars referenced in this article.)
Tags: AsphaltPro Magazine, Asphalt Pro Magazine, RAP, recycled asphalt pavement, environment, allowed percentages, landfills
